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Design of clamping device for mass production on CNC milling machine
Blahuta, Jiří ; Foltýn, Jan (referee) ; Svoboda, Petr (advisor)
This bachelor thesis deals with a design of a milling fixture and a fixture for broaching on a press. The fixtures enable progressive production on a CNC machine with a high efficiency and minimal downtime. The fixtures are designed for a serial production of a specific component in automotive industry with quantity of 250 000 units per year. The main goal and partial goals of the thesis were accomplished. The designed milling fixture uses wedge clamps and hydraulic cylinders for clamping. The broaching fixture uses springs to position the workpiece. The design of proposed fixtures was verified by production capacity calculations, which prove that the series will be produced in a required time. To further increase productivity, it was suggested based on calculations to use five milling fixtures in the milling machine. The design of the broaching fixture was verified by FEM simulation, which showed that the device is sufficiently rigid and strong. The result of the work is a design of two fixtures in the form of 3D models and drawings. The work includes, among other things, research of three-axis CNC milling machines, broaching machines, and wrought aluminium alloys.
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Design of a milling table for machining wooden boards
Uhlíř, Radim ; Mazal, Pavel (referee) ; Čípek, Pavel (advisor)
The bachelor's thesis deals with the design and implementation of a milling table for machining wooden boards. In the research part, an analysis of the solutions available on the market was performed together with an analysis of workpiece fixtures, hand milling fixtures and linear guides. Based on the research, two conceptual solutions and several variants of structural nodes were proposed. The most suitable constructional solution was selected from the conceptual solutions, calculations of critical nodes were performed and drawing documentation was made. Subsequently, a prototype of the table was made and its functionality was tested. The table can clamp and machine a wooden board with maximum dimensions of 1000 x 800 x 100 mm.
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Adjustment of the Insulation of the Bus Rear Part
Pešina, Jan ; Kubík, Roman (referee) ; Kalivoda, Milan (advisor)
Master thesis is focused on proposal of improved manufacturing process of assembly named "sandwich" produced in Iveco bus company. There is solved new fixation of assembly bench, replacement of currently used glues and material of ledge as well. In the first part there is company introduction Iveco Bus. Second part consist of construction analysis and description of present manufacturing process. Further there is introduction, solving out of thesis topics and proposal of new manufacturing process is written. At the end of thesis are attached comparison between present and proposed manufacturing process.
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Conveyor with clamping and measuring
Polák, Aleš ; Koutecký, Tomáš (referee) ; Dvořáček, Jiří (advisor)
The first profile of the thesis describes current methods of segmenting and measuring of aluminium profile and analysis of a specific roller conveyor with a measuring device for feeding aluminium profile to a high-speed circular saw. The second section is focused on designing a new conveyor with clamps for feeding aluminium profile and designing measuring equipment based on the analysis in the first part.
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Analysis of causes of inaccurate production
Foral, Jakub ; Trčka, Tomáš (referee) ; Kalivoda, Milan (advisor)
The topic of the Master‘s thesis focuses on NOK pieces which are produced during the production of components. NOK pieces and their rework significantly increase the company‘s costs. In the individual chapters there is an analysis of the company and the definition of a critical point. The FPY indicator was used for the analysis of the company, from which the component was identified. Three improvement concepts have been created for this component. These concepts may reduce the rate of NOK products in the company. The conclusion of the Master‘s thesis presents the evaluation and implementation of the selected change.
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The Production of the Components on the Press Brake Machine
Zahradníček, Lukáš ; Řiháček, Jan (referee) ; Peterková, Eva (advisor)
The project elaborated overview of the production technology of the components on the press brake machines. It is based on study of theoretical pricniples in literature and modern practical instances as added value. It discussed about bending technology in general, about its priciple and parameters. Then there is overview of most used methods of bending at press brake. bending tools, its process of production and tool clamping. The main emphasis is placed on press brake machines. There are discussed the main types of machines, structure of machine and last but not least there are presented selected world manufaturers of press brake machines. For a better idea there is showed production of particular component in manufacturing plant in the end. Acquisition of the project is in simple description of press bending technology and way of work on press brake machines. The useful trasfer may be for example to education.
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Description of tool clamping interface at milling machines
Bartušek, Jiří ; Bilík, Martin (referee) ; Pavlík, Jan (advisor)
This bachelor’s thesis describes the types and characteristics of tool holders for milling machines, which are clamped in the spindle of machine. There are explained the structural and functional properties of individual toolholders. It also describes mechanisms for clamping tools with cylindrical shank in the toolholder. This work describes the use, advantages and disadvantages of the toolholders.
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Part production technology
Uličný, Roman ; Polzer, Aleš (referee) ; Osička, Karel (advisor)
This work deals with the production technology of the plastic part for battery modules. First chapter contains analyzis of fundamental methods of machining, where are general informations about technologies which are used in the company with which one is work cooperated. In the second chapter is solved description of manufactured part and its technological aspects for the production. Next chapter is dedicated for introducing the company and its technological possibilities for the manufacturing. The rest part of the work is dedicated for designing production of the semi-finished product and clamping of the semi-finished product. With the selected variant is solved production technology of the part, where are indicated technological solutions of each operations and production process. In the end is realized technological-economic valorization, where is solved service of more machines and judged cost for production of designed variants.
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A design of pneumatic stationary chuck
Hurtík, Daniel ; Pavlík, Jan (referee) ; Tůma, Jiří (advisor)
This Bachelor’s thesis is focused on the construction of a pneumatic stationary chuck, but it also mentions something in the field of workpiece clamping and machine vices for rotating workpieces. The first part contains a brief search in the field of clamping, which focuses mainly on the clamping of rotating parts. The next chapter focuses on possible solutions that would meet our requirements. The main components of the chuck are then calculated and designed so that subsequent construction can be performed in any CAD software, which is the content of the next chapter. Finally, some requirements for chuck operation are summarized.
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